enltru

105_mech_slide_3

  • Overview

    With the maximum power and performance for air plasma in our line, the Powermax105 delivers superior cut capabilities on 1-1/4″ (32 mm) thick metals. It has the duty cycle and reliability for the most demanding cutting and gouging jobs. Seven Duramax torch styles provide greater versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging. Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or the workpiece.

    Applications

    • Hand cutting
    • Gouging
    • Automated cutting
    • – X-Y Table
    • – Track systems
    • – Pipe systems
    • – Robotic systems

    Operating data

    Capacity Thickness Cut speed
    Handheld cut
    Recommended 1-1/4″ (32 mm) 20 ipm
    (500 mm/min)
    1-1/2″ (38 mm) 10 ipm
    (250 mm/min)
    Severance 2″ (50 mm) 5 ipm
    (125 mm/min.)
    Pierce 7/8″ (22 mm) *
    * Pierce rating for handheld use or with automatic torch height control.
    Metal removal rate Groove profile
    Gouge capacity
    21.7 lbs. (9.8 kg) per hour .25″ (6.4 mm) D x .29″ (7.4 mm) W

    PowerMax105

  • Maximum productivity

    • Fast cut speeds: three times faster than oxyfuel on 12 mm (½”) mild steel.
    • Superior cut and gouge quality means less time spent on grinding and edge preparation.

    Easy-to-use for cutting and gouging

    • Smart Sense™ technology automatically sets correct air pressure based on torch length and operating mode.
    • Handheld, straight machine and robotic torches for greater versatility and ease-of-use.
    • Wide voltage tolerance improves performance on motor generators and in low-line conditions.
    • Improved shield reduces dross buildup and enables smoother drag cutting for a better cut.

    Built and tested to withstand the harshest conditions

    • Duramax™ torches are designed for high impact and heat-resistance.
    • SpringStart™ technology ensures consistent starting and a more reliable torch.
    • Low maintenance for maximum uptime – it keeps on going.

    Low operating cost

    • Long consumable life for lower cost and more uptime.
    • Exclusive electrode end-of-life detection protects the torch and workpiece from damage by automatically stopping power when the electrode is overused.
    • High power efficiency lowers energy consumption.

    Relative cut performance on mild steel.

    Relative cut performance on mild steel

  • Specifications

    Input Voltages CSA
    CE
    CE
    CCC
    200 – 600 V, 3-PH, 50/60 Hz
    230 – 400 V, 3-PH, 50/60 Hz
    400 V, 3-PH, 50/60 Hz
    380 V, 3-PH, 50/60 Hz
    Input Current @16.8 kW CSACE
    CE
    CCC
    200/208/240/480/600 V, 3-PH,
    58/56/49/25/22 A
    230/400 V, 3-PH, 50/29 A
    400 V, 3-PH, 28 A
    380 V, 3-PH, 30 A
    Output current 30 – 105 A
    Rated output voltage 160 VDC
    Duty cycle @ 40°C (104°F) CSACECECCC 200-600 V   70% @ 105 A, 240 V, 3-PH
    80% @ 105 A, 480 – 600 V, 3-PH
    100% @ 94 A, 480 – 600 V, 3-PH
    100% @ 88 A, 240 V, 3-PH
    230-400 V   70% @ 105 A, 230 V, 3-PH
    80% @ 105 A, 400 V, 3-PH
    100% @ 94 A, 400 V, 3-PH
    100% @ 88 A, 230 V, 3-PH
    400 V80% @ 105 A, 400 V, 3-PH
    100% @ 94 A, 400 V, 3-PH
    380 V80% @ 105 A, 380 V, 3-PH
    100% @ 94 A, 380 V, 3-PH
    Open circuit voltage (OCV) CSA
    CE
    (200 – 600 V) 300 VDC, CE (230 – 400 V) 288 VDC
    (400 V) 292 VDC, CCC (380 V) 280 VDC
    Dimensions with handles 592 mm (23.3″) D; 274 mm (10.8″) W; 508 mm (20.0″) H
    Weight with 7.6 m (25′) torch CSA
    CE CE
    CCC
    45 kg (100 lbs)
    45 kg (100 lbs) (230 – 400V)
    41 kg (91 lbs) (400 V)
    41 kg (91 lbs)
    Gas Supply Clean, dry, oil-free air or nitrogen
    Recommended gas inlet
    flow rate / pressure
    Cutting:    217 l/min (460 scfh, 7.7 scfm)
    @5.9 bar (85 psi)
    Gouging:  227 l/min (480 scfh, 8.0 scfm)
    @4.8 bar (70 psi)
    Input power cable length 3 m (10′ )
    Power supply type Inverter – IGBT

    Engine-driven generator operation

    Engine Drive
    Rating (kW)
    System Output
    (amps)
    Performance
    (arc stretch)
    30 105 Full
    22.5 105 Limited
    22.5 85 Full
    15 85 Limited
    15 65 Limited

    Cut Chart

    Material Current
    (amps)
    Metric unit Imperial unit
    Thickness
    (mm)
    Maximum
    cut speed*
    (mm/min)
    Thickness
    (inches)
    Maximum
    cut speed*
    (ipm)
    Mild steel 45
    105
    105
    105
    105
    105
    3
    6
    12
    20
    25
    32
    6150
    6360
    2580
    1180
    780
    500
    10 GA
    1/4
    1/2
    3/4
    1
    1-1/14
    205
    240
    95
    50
    30
    20
    Stainless steel 105
    105
    105
    105
    6
    12
    20
    25
    7500
    2330
    990
    660
    1/4
    1/2
    3/4
    1
    280
    85
    42
    25
    Aluminum 105
    105
    105
    105
    6
    12
    20
    25
    8330
    3070
    1470
    970
    1/4
    1/2
    3/4
    1
    330
    114
    62
    37
    * Maximum cut speeds are the results of Hypertherm’s laboratory testing.
    For optimum cut performance, actual cutting speeds may vary based on different cutting applications.
    Refer to the operator manual for more details.
  • Powermax105 Duramax™ Torches

    75° hand torchH65 75° hand torch
    15° hand torch15° hand torch
    90° robotic torch90° robotic torch

     

    180° full-length machine torch180° full-length machine torch
    180° mini-machine torch180° mini-machine torch
    45° robotic torch45° robotic torch

     

    Torch Consumable Parts

    Nozzles and electrodes are available in various quantities. Contact us for more information.

    Shield Retaining cap Nozzle Electrode Swirl Ring
    Torch consumable parts
    180° robotic torch180° robotic torch

     

    Consumable
    type
    Torch
    type
    Amperage Nozzle Shield Retaining cap Electrode Swirl ring
    Drag-cutting Hand 45 220941 220818 220854 220842 220994
    65 220819
    85 220816
    105 220990 220992
    FineCut Hand 45 220930 220931 220854 220842 220947
    Gouging Hand 220991 220798 220854 220842 220994

    For a full torch and consumable breakdown of the handheld plasma systems please download the full catalog.

images